Slowly putting the interior back in. First up is the rear hatch. I had to replace the upper trim near the hatch hinges, the piece had been cracked a few times when I got the car and it couldn't mate to the female fasteners in the car anymore. While I was at it, I took a good look at the lower hatch trim at the same time. On this car, it looks like someone over-loaded the cargo area then slammed the hatch on it. This caused the bosses of several of the inner screws to fail (see pics). In fact, 2 of the bosses were sheared off altogether. Someone really wanted the hatch closed, I think.
This rear hatch panel squeaked a lot. M coupe interiors will squeak if they aren't reassembled perfectly (and I mean perfectly) or if a clip or two is missing or damaged. You have to be slow and deliberate and careful. To help this hatch trim, I sealed in the hatch lock trim panel with clear latex caulk (see pic). There was plastic-on-plastic squeaking there. I restored all the broken bosses I could and also used a dab of caulk inside them too, before screwing the parts back together. Lastly, I used felt (in pics some is black and some is yellow) wherever there was plastic-on-plastic and I could get away with some additional thickness. Super quiet now.
While I was at it, I added a piece of nappa leather over the factory carpeted piece. LeatherZ sells these pieces, and I have one on my S54. Nothing says quiet cockiness like a leather-lined hatch, I think!
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Failed plastic boss, typical, I found 4-5 more like this one. Either someone over-torqued the screws (unlikely) or someone had the hatch really, really full of cargo and they slammed it closed. |
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Added felt pieces |
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You can see the caulk here, not quite fully cured (white) waiting to become clear. |
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Leather panel for the rear hatch trim. |
Nice work (and on the "glass" entry too)!
ReplyDeleteSomething I have found indispensable for working on BMW's multitude of plastic-molded parts is a hot stapler:
http://www.toolsource.com/stapler-professional-multi-temp-plastic-repair-p-134004.html
I've saved people from buying many thousands of dollars worth of trim panel__even taillight assemblies) with mine. I just used it yesterday to repair the OE electric fan shroud/mount converting my black car back to non-supercharged form (the ES/TS is being fitted to a silver Coupe from Maine...).
Neat tool, I will pick one up as I am sure there are tons of uses for it!
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